Training on Aluminium Fabrication

Module 1: Introduction to Aluminium Windows and Sliding Doors

• Participants will be shown how aluminium profiles are extruded and oxidized (anodized) in a factory, providing insight into the industrial processing of raw aluminium into usable profiles
• Overview of aluminium systems in fenestration
• Introduction to aluminium profile manufacturers: Hydro, Alcoa, Constellium, etc.
• Exploring product catalogs and global profile(Germany, India, China e.t.c) typologies
• Key material properties and forming methods
• Comparing German, Indian, and Chinese aluminium systems

Module 2: Technical Drawing and Blueprint Interpretation

• Understanding architectural and fabrication drawings
• Site measurement and sketching techniques
• Translating drawings into accurate fabrication instructions

Module 3: Safety and Workshop Practices

• Safety protocols and PPE in aluminium fabrication
• Safe material handling and minimizing distortion
• Organizing efficient and ergonomic workflows

Module 4: Cutting and Shaping Techniques

• Manual and machine-based cutting tools
• Best practices for precision cutting
• Preparing and shaping profiles for assembly

Module 5: Joining Methods in Aluminium Fabrication

• Overview of creaming techniques
• Mechanical joining methods: screws, rivets, brackets

Module 6: Assembly and Glazing Techniques

• Step-by-step guide to assembling aluminium windows and doors
• Techniques for installing glazing in window/door systems
• Ensuring airtight and watertight performance

Module 7: Quality Control and Compliance

• Inspection procedures for fabricated units
• Basic mechanical and visual testing methods
• Understanding relevant industry standards and tolerances

Module 8: Installation Essentials

• Preparing openings and surfaces for installation
• Basic techniques and tools for on-site installation
• Identifying and resolving common installation issues

Capstone Project Workshop

• Practical project: Fabricate a complete aluminium window or sliding door system
• Apply all learned skills from blueprint reading to final assembly
• Instructor-guided evaluation, troubleshooting, and feedback
• Final presentations and group review

Certification

Participants who complete the course and the final project successfully will be awarded a Certificate of Proficiency in Aluminium Fabrication.